How Rolls-Royce uses Big Data in practice
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How Rolls-Royce uses Big Data in practice
How Rolls-Royce uses Big Data in practice
Paul Stein, the company’s chief scientific officer, says: “We have huge clusters of high-power computing which are used in the design process.We generate tens of terabytes of data on each simulation of one of our jet engines.” That design data is then manipulated and visualised to essentially work out whether the design is good or bad, and where improvements might be needed. Eventually, Rolls-Royce hopes to be able to visualise their products in operation in all the potential extremes of behaviour in which they get used.
In addition, the company’s manufacturing systems are increasingly becoming networked and communicating with each other in a move towards an Internet of Things (IoT) industrial environment. As Stein says, the innovation lies in “the automated measurement schemes and the way we monitor our quality control of the components we make.”
In this way, Big Data analytics helps Rolls-Royce improve the design process, decrease product development time and improve the quality and performance of their products – while reducing costs at the same time. The company has also been able to further streamline production processes by eliminating faults during the design process.
In addition, the company’s manufacturing systems are increasingly becoming networked and communicating with each other in a move towards an Internet of Things (IoT) industrial environment. As Stein says, the innovation lies in “the automated measurement schemes and the way we monitor our quality control of the components we make.”
In this way, Big Data analytics helps Rolls-Royce improve the design process, decrease product development time and improve the quality and performance of their products – while reducing costs at the same time. The company has also been able to further streamline production processes by eliminating faults during the design process.
According to the article, Rolls-Royce is not only a famous car brand, but also an aero engine manufacturer. This industry has extremely high safety requirements. If the engine suddenly fails when the aircraft is flying in the air, not only the billion-dollar aircraft but also dozens of lives will be lost.
ReplyDeleteIn order to ensure the safety of each engine, Rolls-Royce uses big data methods in multiple links, including design, manufacturing, and after-sales service.
Paul Stein, Rolls-Royce Chief Scientist, said: "We used a clustered high-performance computer in the design process, each simulation will generate tens of terabytes of simulated data, and then use computer algorithms to penetrate these large-scale data to see the new product. Whether the design is good or bad."
In the manufacturing process, the engine manufacturing workshop fully deploys the Internet of Things environment, and the data generated in each processing process is collected into a database to meet the stringent requirements for precision and safety in the manufacturing and assembly process.
Each aircraft engine sold by Rolls-Royce has hundreds of sensors installed inside, which records and saves all the details of the work in detail. The data will be transmitted to engineers in the ground data analysis center in real time. In this way, the data engineer can judge whether the engine needs maintenance and whether there is a fault in time.
Strong and comprehensive after-sale technical support also brings new benefits to Rolls-Royce. Rolls-Royce calls the real-time engine monitoring service "Total Care" and charges airlines hourly. "This service innovation has changed the rules of the game, and we are proud to promote the progress of this industry." Chief scientist Stein said.